Books Archives | ¶¶Ňő¶ĚĘÓƵ Book, Magazine & Catalog Printing Company Fri, 01 Aug 2025 20:53:33 +0000 en-US hourly 1 https://wordpress.org/?v=5.9.10 /wp-content/uploads/2024/06/cropped-¶¶Ňő¶ĚĘÓƵ-W-transparent-black-white-circle-32x32.png Books Archives | ¶¶Ňő¶ĚĘÓƵ 32 32 Paper Options for Hymnals, Devotionals & Other Religious Materials /blog/religious-printing-paper-options Fri, 01 Aug 2025 20:53:31 +0000 /?p=10842 Choosing paper for sacred publications is an act of stewardship. Congregants lift hymnals every week, students crease workbooks during class and devotional readers linger over daily reflections. The sheet you specify influences how clearly type prints, how long pages last and how the book feels in a worshipper’s hands. Because ¶¶Ňő¶ĚĘÓƵ prints millions of religious volumes every year, our...

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Choosing paper for sacred publications is an act of stewardship. Congregants lift hymnals every week, students crease workbooks during class and devotional readers linger over daily reflections. The sheet you specify influences how clearly type prints, how long pages last and how the book feels in a worshipper’s hands. Because ¶¶Ňő¶ĚĘÓƵ prints millions of religious volumes every year, our program already covers the weights and finishes most churches, synagogues and ministries request, taking supply worries off your plate.

Understanding Weight, Opacity and Finish

Basis weight, measured in pounds and noted here with the # symbol, records the weight of 500 sheets of paper, known as a ream. A ream of 40# paper means that a ream of 500 pieces weighs 40 pounds. Similarly, a ream of 100# paper weighs 100 pounds, making it thicker. Worship materials typically use text papers from 40# to 100#. Lighter sheets keep books portable, while 100# paper gives books a substantial, durable feel. 

Opacity determines how difficult it is to see through a sheet of paper – the more opaque a paper is, the less light comes through. Opacity rises with weight and with mineral fillers that scatter light so notes do not ghost through. 

Finish guides ink behavior. Coated sheets in gloss, matte and silk hold ink on the surface for crisp photos. Uncoated sheets absorb a touch of ink, producing a warm page that invites annotation and eliminates glare.

Lightweight, High‑Opacity Papers for Bibles and Prayer Books

Reference Bibles, psalters and prayer books benefit from stock thin enough to fit more than a thousand pages into a comfortable spine, yet opaque enough that verses do not shadow on the reverse side. ¶¶Ňő¶ĚĘÓƵ stocks several lightweight papers between 30# and 45# in house. Long fibers and specialty fillers give these sheets surprising strength so they stand up to thumb‑cut indexing and frequent page turning. Because they are uncoated, they welcome margin notes without smearing, and lie flat once Smyth‑sewn binding is used.

Uncoated Text Stocks for Hymnals and Pew Books

Hymnals, missals and liturgy guides live in pew racks for years. A white opaque 60# or 70# uncoated text sits at the intersection of durability, readability and budget. The porous surface eliminates glare under every sanctuary light and accepts pencil marks when the music director changes lyrics or cuts verses. Extra opacity keeps staff lines sharp, even when full‑color service notes print on the back side. Uncoated fibers also fold cleanly at the spine, an advantage when the block is sewn and cased in.

Coated Text for Photo‑Rich Devotionals and Study Guides

Devotionals, catechism workbooks and curriculum often weave scripture with photography or illustration. An 80# gloss text amplifies sunrise landscapes and vibrant festival colors. An 80# matte text diffuses reflections, so readers are not distracted by glare. Silk coating splits the difference, offering a velvety touch that still preserves image detail. All three coatings are part of ¶¶Ňő¶ĚĘÓƵ’s program, so color fidelity arrives without special‑order delays.

Cover Stocks and Protective Finishes

Separate covers add heft and protection. ¶¶Ňő¶ĚĘÓƵ keeps gloss and matte options in 80# and 100# cover weights that pair naturally with the text grades above. Gloss cover plus lamination suits a devotional journal that travels in backpacks, while matte cover complements the subdued palette of many hymnals. Aqueous or UV coating helps guard against stains and damage from frequent handling. 

Sustainability and Stewardship

Many congregations want paper that reflects care for creation. ¶¶Ňő¶ĚĘÓƵ maintains chain‑of‑custody certification with both the Forest Stewardship Council and the Sustainable Forest Initiative, so an FSC‑certified text or cover stock can be supplied without derailing schedules. Recycled paper is also available on request, subject to page count and trim size. Choosing sustainably-certified stock communicates ecological responsibility to parishioners and donors while still delivering the results you expect.

Binding Methods That Protect Sacred Content

Paper choice is only half the equation. For books that must endure decades, choose Smyth‑sewn signatures: thread passes through folded sections, creating a flexible block that opens flat on music stands and survives thousands of page turns. Case binding surrounds pages with boards that shield the pages within and provide spine real estate for foil stamping. Perfect binding remains economical for seasonal devotionals printed in high volume, especially when paired with PUR adhesive that resists pull strength.

Popular Paper and Binding Pairings

  • Pew hymnal â€“ 60# uncoated text with 80# litho‑wrapped case, Smyth sewn
  • Pocket Bible â€“ 40# high‑opacity text sewn and case bound
  • Devotional â€“ 80# matte text with 100# matte cover, PUR perfect bound
  • Religious educational workbook â€“ 70# gloss text self‑cover saddle stitched

All these options and more are part of ¶¶Ňő¶ĚĘÓƵ’s standard offerings, so reprint schedules stay predictable and color consistency remains tight.

Reach More Hearts With the Experts at ¶¶Ňő¶ĚĘÓƵ

Thoughtful paper and binding choices let sacred words shine while surviving years of use. Whether your project calls for feather‑light paper, durable hymnals or glossy devotional journals, ¶¶Ňő¶ĚĘÓƵ offers every required weight, finish and binding method under one roof. Our expertise frees your team to focus on message and ministry, confident the finished book will last.

Interested in learning more about how ¶¶Ňő¶ĚĘÓƵ’s print services can help your ministry? Get in touch with us today to connect with a knowledgeable Sales Representative, and see the ¶¶Ňő¶ĚĘÓƵ difference for yourself.

* This article was developed with assistance from OpenAI’s GPT-o3 Pro Deep Research large language AI model.

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¶¶Ňő¶ĚĘÓƵ’s Guide to Creating Durable Print Products /blog/walsworth-guide-to-durable-print-products Tue, 24 Jun 2025 19:02:56 +0000 /?p=10727 Manufacturing floors and job sites are hostile to paper. Oil‑stained gloves flip pages, airborne grit abrades covers and manuals are tossed into toolboxes instead of bookshelves. If a catalog tears or a guide book’s spine cracks, information is lost and credibility goes with it. Building durability into the print specification up front keeps your product...

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Manufacturing floors and job sites are hostile to paper. Oil‑stained gloves flip pages, airborne grit abrades covers and manuals are tossed into toolboxes instead of bookshelves. If a catalog tears or a guide book’s spine cracks, information is lost and credibility goes with it. Building durability into the print specification up front keeps your product in circulation longer and reduces reprint costs.

At ¶¶Ňő¶ĚĘÓƵ we look at durability holistically; substrate, ink, coating and binding all have a role to play. The following choices will help your next catalog, magazine or book hold up under real‑world abuse while still reflecting your brand.

1. Paper Stocks That Shrug Off Wear

Choose basis weight for strength
For body pages, start at 60# for magazines and move to 70‑80 lb# for catalogs and guide books that will be thumbed daily. Heavier sheets resist dog‑ears and punctures, and paper thickness also determines the spine width. Carefully consider the binding type for functionality and the expected durability. 

Coated vs uncoated
Gloss and matte coated stocks seal surface fibers so ink sits on top rather than soaking in. The result is sharper imagery and, more important for durability, a surface that may be wiped clean. Matte coatings diffuse glare under warehouse and shop lighting, yet still repel grime.

2. Cover Substrates That Defend the Content

C1S and C2S cover grades
A caliper of at least 9 pt provides stiffness so covers don’t curl after repeated flexing. ¶¶Ňő¶ĚĘÓƵ’s sheetfed lines run C1S (coated one side) for traditional perfect-bound books and C2S when inside-cover printing is needed. Lamination options are also available to enhance durability and protect against scuffs, scratches and moisture. 

Heavyweight text wraps
When catalogs must mail at lighter weights we often wrap the book with 100# (150 gsm) text with either UV or film lamination. This balances postage, flexibility and lifespan.

Hardcovers and casewraps
Tool rooms prize books that lie flat and survive year after year. Smyth‑sewn hardcovers with laminated case wraps are the gold standard. 

3. Binding Methods Built To Last

PUR perfect binding
Polyurethane Reactive (PUR) adhesive maintains flexibility from ‑40 °F to 200 °F and bonds well to coated papers. ¶¶Ňő¶ĚĘÓƵ’s perfect‑binding lines apply a thin PUR layer that actually exceeds page‑pull strength requirements for ASTM tests, making it ideal for thick catalogs.

Smyth sewn signatures
For premium guide books, specify Smyth sewing followed by case‑in or lay‑flat soft cover. Sewing allows the book to open 180° without stressing the spine and pages will not pull out even after thousands of uses.

Wire‑O, Plastic Coil and lay‑flat options
Bench technicians appreciate manuals that stay open to the selected page. Plastic Coil with a laminated cover is the most common selection. Wire‑O with concealed covers delivers that function while protecting the metal spine from catching on machinery.

4. Coatings That Protect and Perform

Aqueous and UV coatings
Press‑applied gloss or matte aqueous coats seal ink while speeding dry time. For maximum abrasion resistance, specify UV coating; its cross‑linked surface stands up to metal chips and solvent splashes common in machining areas.

Film lamination
Gloss, matte, scuff‑resistant matte and Soft Touch laminations all add barrier protection. Scuff‑free matte is the workhorse for industrial catalogs because it hides fingerprints yet resists scratching, and gloss lamination is equally effective at resisting damage. Our laminating films accommodate inline foil stamping or spot UV so durability never means sacrificing branding impact. 

5. Practical Extras That Extend Lifespan

  • Drill and bind‑in inserts: Pre‑drill reference books to fit standard shop binders so pages are supported by rings not the spine.
  • Polybagging: Individually bag catalogs before warehousing to keep dust off until they reach the line.
  • Variable data printing on covers: Add location‑specific covers so each plant can mark its books without adhesive labels that peel.
  • Fulfillment kitting: We can shrink‑wrap manuals with torque wrench certificates or calibration stickers ensuring the set stays intact from dock to toolbox.

Bringing it All Together — ¶¶Ňő¶ĚĘÓƵ’s Integrated Workflow

Durability is not a single specification. It is the sum of press chemistry, substrate science and bindery craftsmanship. Because ¶¶Ňő¶ĚĘÓƵ controls every step — web and sheetfed presses, digital imaging, lamination and a full menu of mechanical and case binding — we can model how choices interact long before your job hits the pressroom.

Our pre-press team runs ink‑limit tests on your chosen stock then provides spine and hinge recommendations. In finishing, we test page‑pull and flex fatigue so you can quote a service life with confidence.

Ready To Spec Your Next Print Job?

Whether you need a 48‑page tool catalog that ships every quarter or a 500‑page maintenance bible that must survive a decade of tear‑down cycles, ¶¶Ňő¶ĚĘÓƵ has the materials, equipment and expertise to make it happen. Tell us about your environment and we will engineer the right combination of paper, cover, coating and binding.

Durability should never be an afterthought. Let’s make sure your print products work as hard as the people who rely on them. Start the conversation with a ¶¶Ňő¶ĚĘÓƵ print specialist today and get your information in the hands of your readers.

* This article was developed with assistance from OpenAI’s GPT-o3 Pro large language AI model.

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Book Printing Trends: What To Expect in 2025 /blog/book-printing-trends-2025 Wed, 02 Apr 2025 20:41:25 +0000 /?p=10361 The book printing industry is constantly evolving, driven by technological advancements, shifting consumer preferences and economic factors. As we move further into 2025, several key trends are likely to shape the landscape for both publishers and consumers. The Rise of Digital Inkjet Printing In 2024, Printing Impressions reported digitally printed books are becoming more popular...

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The book printing industry is constantly evolving, driven by technological advancements, shifting consumer preferences and economic factors. As we move further into 2025, several key trends are likely to shape the landscape for both publishers and consumers.

The Rise of Digital Inkjet Printing

In 2024, digitally printed books are becoming more popular due to publishers’ desire for short print runs and quick turnarounds. Digital inkjet printing has been steadily gaining ground in recent years, and this trend is expected to continue. This technology offers several advantages, including:

  • Customization options: Digital inkjet makes it easy to customize individual books without needing to create special plates. This capability has a variety of use cases in book printing, from including access codes in education books to personalization options for novels or photo books.
  • On-demand printing: Digital inkjet allows for the printing of books in smaller quantities, reducing inventory costs and minimizing waste. This is particularly beneficial for niche titles and self-published works.
  • Flexible order sizes: Digital inkjet printing enables a wide range of run lengths to be printed, whether publishers need one copy or thousands. This flexibility makes it easier to meet consumer demand.

As digital inkjet technology continues to improve in terms of speed, quality and affordability, it is poised to be an efficient printing method for many book publishing scenarios.

Print-on-Demand

Print-on-demand (POD) is increasingly vital, offering significant advantages for publishers and authors. Its core strength lies in enabling printing only when orders are placed, eliminating costly inventory storage. Key benefits driving its growth include:

  • Scalable Production: POD efficiently handles fluctuating demand, especially for niche titles and social media-driven trends, ensuring production scales precisely with real-time orders.
  • Personalization Options: POD facilitates personalized book creation, like customized educational books, catering to the rising demand for unique reading experiences.
  • Integrated Workflows: POD integrates seamlessly with online sales and order management, streamlining the publishing process for self-publishers and traditional publishers alike.

Book Market Segment Trends in 2025

In 2025, we predict specific trends to continue in key book printing segments, based on what we’ve been seeing over the last few years. 

Educational Books

  • POD and variable data printing will drive personalized learning, enabling custom materials and rapid curriculum updates.
  • Emphasis on agile delivery and reduced inventory.

Trade Books

  • Data-driven inventory management will optimize print runs and minimize waste.
  • Dynamic list management will allow for targeted marketing and hybrid print/digital strategies.

Self-Publishing

  • Affordable POD and streamlined storefront integration will empower authors who self-publish.
  • Increased access to high-quality print options and continued focus on lowering cost.
  • Increase in demand for short-run digital printing.

The Impact of Foreign Import Tariffs

The imposition of tariffs on imported goods, including paper and printing materials, can have a significant impact on the book printing industry. These tariffs can lead to:

  • Increased production costs: Higher costs for raw materials may translate into higher production costs for book printers.
  • Price increases for consumers: To maintain profitability, publishers may be forced to increase the prices of their books, potentially impacting consumer demand.
  • Shift towards domestic production: Tariffs may incentivize a shift towards domestic production of paper and other printing materials, potentially supporting local economies but also potentially leading to higher production costs in the short term.

The long-term impact of tariffs on the book printing industry will depend on a variety of factors, including the specific tariffs imposed, the availability of domestic alternatives and the overall economic climate.

Sustainability Considerations

Environmental sustainability is becoming an increasingly important consideration for consumers and businesses alike. In the book printing industry, this translates into a growing demand for:

  • Sustainable printing practices: Printers are increasingly adopting eco-friendly practices, such as using recycled paper, minimizing waste and reducing energy consumption.
  • Plant-based inks and coatings: The use of plant-based inks and coatings is gaining traction as a more environmentally friendly alternative to traditional petroleum-based products.
  • Friendly forestry: As environmental concerns become more prevalent among consumers, forestry practices may come under more scrutiny in the coming year. 

Many consumers are increasingly willing to pay a premium for products that are produced in an environmentally responsible manner, and this trend is likely to continue to influence the book printing industry.

Stay Ahead of the Curve With ¶¶Ňő¶ĚĘÓƵ

¶¶Ňő¶ĚĘÓƵ is well-positioned to help guide its customers to the future of book printing. Our company is actively making strides to stay ahead of book printing trends and remain on the cutting edge of printing technology.

¶¶Ňő¶ĚĘÓƵ’s Digital Inkjet Capabilities

¶¶Ňő¶ĚĘÓƵ recently acquired Documation in Eau Claire, Wisconsin, adding state-of-the-art digital inkjet printing technology and print-on-demand to our wide list of capabilities.

¶¶Ňő¶ĚĘÓƵ’s Commitment to Sustainability

From the forest to the press, ¶¶Ňő¶ĚĘÓƵ leads the way in sustainable printing practices. By investing in low-emission printing equipment, using vegetable-oil-based ink and prioritizing recycling at every step of the printing process, we are actively working to minimize our carbon footprint. 

Additionally, ¶¶Ňő¶ĚĘÓƵ holds certifications with the Sustainable Forestry Initiative® program and the Forest Stewardship Council. That means we purchase, track, produce and deliver products with raw materials harvested and produced from responsible and renewable sources.

¶¶Ňő¶ĚĘÓƵ’s Resistance to Foreign Import Tariffs

Many printing companies may feel harsh effects from potential foreign impact tariffs in 2025. However, thanks to our largely domestic supply chain, ¶¶Ňő¶ĚĘÓƵ stands in a strong position to resist the impacts of foreign import tariffs and pass those savings on to our customers.

Plan for the Future by Partnering With ¶¶Ňő¶ĚĘÓƵ

The book printing industry is poised to continue evolving in the coming years. By embracing technological advancements, adapting to changing consumer preferences and prioritizing sustainability, publishers and printers can navigate these changes and continue serving their customers with modern solutions.ˇŻsˇŻsAs the , ¶¶Ňő¶ĚĘÓƵ is proud to serve its customers with top-notch customer service, as well as modern, sustainable book printing options. Contact us today to learn more about the ¶¶Ňő¶ĚĘÓƵ difference.

* This article was developed with assistance from Google’s PaLM 2 large language AI model.

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What To Consider When Printing a Coffee Table Book /blog/what-to-consider-when-printing-coffee-table-books Fri, 21 Feb 2025 15:36:45 +0000 /?p=10042 Coffee table books are more than just reading material; they’re conversation starters, decorative centerpieces and treasured gifts. Often filled with stunning photography, captivating artwork or unique collections, these books demand a level of quality that goes beyond the average paperback. For publishers in the world of coffee table books, the printing process is the final...

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Coffee table books are more than just reading material; they’re conversation starters, decorative centerpieces and treasured gifts. Often filled with stunning photography, captivating artwork or unique collections, these books demand a level of quality that goes beyond the average paperback. For publishers in the world of coffee table books, the printing process is the final step in capturing the essence of the work and creating a truly exceptional product.ˇŻs

This blog will delve into the key considerations for printing a coffee table book, particularly those showcasing high-quality art or photography.

Paper: The Foundation of Quality

The paper stock you choose forms the foundation of your book’s tactile and visual experience. For coffee table books, especially those featuring photography or art, premium paper is non-negotiable. Here’s what to consider:

  • Weight: Heavier paper stocks convey a sense of luxury and durability. Think about using paper in the 60# text weight range or higher. This will prevent show-through (where images on one side of the page are visible on the other) and provide a substantial feel.
  • Coating: Coated papers, whether gloss, semi-gloss or matte, enhance image vibrancy and provide a smoother surface for printing. Gloss coatings make colors pop and offer high reflectivity, while matte coatings provide a more subtle, sophisticated look with less glare. Semi-gloss offers a balance between the two. The choice depends on the specific aesthetic you’re aiming for and the type of imagery in the book.
  • Brightness: Paper brightness affects how colors appear. Brighter papers can make colors appear more vivid, while less bright papers can create a more muted, classic look. Consider the overall tone and style of your book when selecting paper brightness.

Color Replication: Capturing the Nuances

Accurate color reproduction is essential for showcasing the true beauty of artwork and photography. A skilled printer will employ sophisticated color management techniques to ensure that the printed colors match the original artwork as closely as possible.

  • Pre-Press Proofing: Carefully reviewing proofs is critical.Proofs allow you to see exactly how the colors will appear as well as allow you to make any necessary adjustments before the entire print run. 
  • Color Calibration: Ensure your printer adheres to industry color standards to maintain consistency throughout the printing process. If possible, work with a printer that is G7 certified.
  • Prepare Your Files: To ensure correct color replication, it’s important that the files you send to your printing partner are set up for their system. If your printer uses CMYK, make sure your files are prepared accordingly

Binding: Ensuring Longevity and Presentation

The binding of your coffee table book plays a crucial role in its durability and overall presentation. For high-quality coffee table books, casebound binding (also known as hardcover binding) is the preferred choice.

  • Casebound Binding: This method involves sewing or gluing sections of the book together to form a sturdy book block, which is then attached to hardcovers. Casebound books are known for their durability and longevity, making them ideal for books that are meant to be cherished and revisited time and again.
  • Endsheets: The endsheets, which attach the book block to the covers, are an opportunity to add a touch of elegance. Consider using high-quality paper stock for the endsheets, you can explore using printed or textured endpapers to complement the book’s design.

Printing: Choose Your Method Wisely

When printing coffee table books, there are two printing methods typically used by professional printers: sheetfed printing and digital printing.

  • Digital Printing: Digital inkjet and digital toner-based printing are great options to maintain overall quality while printing efficiently at lower quantities. Digital printing methods also offer customization options on an individual book level, making it easy to add a personal touch to your project.
  • Sheetfed Printing: Sheetfed offers more paper, coating and color options than digital printing, but can be more cost-prohibitive in smaller runs. If you’re looking to create a masterpiece with lots of unique options and visual appeal, sheetfed may be the way to go.

Cover Finishes: Adding the Final Touch

The cover is the first thing people see, so it’s essential to make a strong impression. Special cover finishes can elevate the look and feel of your coffee table book significantly.

  • Lamination: Lamination provides a protective layer that enhances durability and prevents scuffing. Options include gloss, matte and soft-touch lamination, each offering a different tactile and visual experience. Soft-touch lamination, in particular, adds a luxurious, velvety feel.
  • UV Coating: UV coating can be applied to specific areas of the cover to add shine and highlight certain elements, such as the title or an image.
  • Embossing/Debossing: Embossing raises the surface of the cover, while debossing creates an indented effect. These techniques can add texture and dimension to the cover design.
  • Foil Stamping: Foil stamping adds a metallic sheen to the cover, creating a luxurious and eye-catching effect. Gold, silver and copper are popular choices, but a skilled printing partner will offer a variety of color options.

Choosing the Right Printing Partner: A Critical Decision

All of the above considerations are moot without a skilled and experienced printing partner. Choosing the right printer may be the most critical decision you’ll make in the coffee table book printing process.

  • Experience: Look for a printer with a proven track record of producing high-quality art books and photography books. Ask for samples of their previous work and customer testimonials.
  • Expertise: Ensure the printer has expertise in the specific printing techniques and finishes you’re considering.
  • Communication: Clear and consistent communication is essential. Your printer should be responsive to your questions and concerns and be willing to work with you throughout the process.
  • Quality Control: Inquire about the printer’s quality control procedures. They should have rigorous checks in place to ensure that the final product meets your expectations.

Print Your Next Coffee Table Book With ¶¶Ňő¶ĚĘÓƵ

Printing a coffee table book is an investment in creating a lasting piece of art. By carefully considering the paper, color replication, binding, cover finishes and, most importantly, choosing a high-quality printing partner, you can create a book that is not only visually stunning but also a treasured keepsake that will last for years to come.ˇŻsWith powerful sheetfed and digital printing capabilities, ¶¶Ňő¶ĚĘÓƵ is skilled at creating luxurious coffee table books with a variety of customizable options. And, with over 88 years of experience, our company has the expertise to help you choose the best paper, printing and finishing options to make your project the best it can be. Contact us today to learn more about the ¶¶Ňő¶ĚĘÓƵ difference.

* This article was developed with assistance from Google’s PaLM 2 large language AI model.

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What Goes Into a Book: Interview With a Master Book Printer /blog/interview-with-a-master-book-printer Fri, 14 Jun 2024 21:10:13 +0000 /?p=8109 It’s no secret: creating a book is hard work. Taking a book through writing, editing and design is no small feat, and after that, it takes an experienced team of print employees to finalize the author’s vision. But what goes on within the walls of a printing facility? What is it like to be a...

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It’s no secret: creating a book is hard work. Taking a book through writing, editing and design is no small feat, and after that, it takes an experienced team of print employees to finalize the author’s vision. But what goes on within the walls of a printing facility? What is it like to be a part of the book printing process? We spoke with Drew Elliott, Pressroom Manager at ¶¶Ňő¶ĚĘÓƵ – Marceline, to learn more about how books come together and what it’s like to be a master book printer.

Drew’s Beginnings in the Print Industry

Drew’s path to book printing wasn’t exactly traditional. With a degree in athletic training, his career began with a job working with the Kansas City Chiefs. However, Drew made the decision to move back home to Brookfield, Missouri. Soon after, a conversation with Gary O’Toole, ¶¶Ňő¶ĚĘÓƵ’s Executive Vice President of Manufacturing Operations, would change his career path forever.

“The job market wasn’t the best at the time,” said Drew, I was looking for a good, steady job. Gary mentioned they had a Management Trainee position open. I applied, went through the interview process, and I’ve been here ever since.”

Lifelong Learning: A Printer’s Constant Companion

One of the things Drew emphasized is that as a book printer, the learning process never truly ends. “I still learn new things every single day,” said Drew. “It took the better of the entire 18-month management trainee program to fully understand the print, binding and business aspects. Plus, it’s always changing with different machinery, technology and customer needs.” Even our most experienced printers have to stay on their toes in order to keep up with advancing print technology, which helps us stay on the cutting edge.

The Magic of Book Printing

While the core principles of printing are consistent between books, magazines and catalogs, there’s something special about crafting books. “Printing books is unique because of all the binding types we can do, specifically our binding capabilities here in Marceline,” said Drew. Magazines normally print on standard paper substrates. For casebound books, plexiglass, linens, and acrylics have really taken off. There are lots of different substrates we can print on and offer to our customers.”

A Team Effort

So, how many pairs of hands work together to create a book? Drew estimates that a typical project involves somewhere between 30 and 40 skilled workers across various departments.ˇŻs From the prepress employees who create impositions to the bindery workers who make sure our books are securely bound, and everyone in between, a ¶¶Ňő¶ĚĘÓƵ book print is truly a team effort.

Tips for a Smooth Printing Journey

For authors and publishers embarking on their printing adventure, Drew offers some valuable advice: keep an open line of communication with your dedicated Customer Service Representative and don’t be afraid to ask questions. “Meeting with your CSR and laying all questions out on the table gives us a chance to tell you yes or no or test what you want to be done before we commit to the project,” said Drew. “An experienced printing company like ¶¶Ňő¶ĚĘÓƵ will be happy to accommodate an author’s design and printing specifications to help achieve their vision.”

The Unexpected Wonders of the Printing Press

Even though books are a part of most of our daily lives, the vast majority of people have never seen books being printed or even set foot in a printing plant. When asked if there’s anything that might surprise the average person about the book printing process, Drew replied: “How crazy technology is on these presses. Printing 18,000 sheets an hour, both sides of the sheet, and aligning the four CMYK dots down to the micron level to achieve optimal color and registration – it’s absolutely amazing.”

More Than Just a Job: How Drew Found a Home at ¶¶Ňő¶ĚĘÓƵ

Even though Drew Elliott didn’t originally set out to work in print, he is thankful for the career he’s built at ¶¶Ňő¶ĚĘÓƵ.ˇŻs He finds joy in the connections he’s built, the challenges he tackles every day and the ever-changing nature of the work. “I love the people I work with, truly every day is a new day,” said Drew. “¶¶Ňő¶ĚĘÓƵ has been good to me and my family – I met my wife working here.” Drew’s story is a reminder that the world of book printing is more than just ink and paper; it’s a world of dedication, precision, and a shared passion for bringing the written word to life.

If you’re ready to partner with passionate people like Drew to create your next book project, contact ¶¶Ňő¶ĚĘÓƵ today to get in touch with one of our Sales Representatives! Or, if you’re interested in working for a family-owned company with over 87 years of printing history, .

 

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How Can a Book Printer Make a Self-Publisher’s Life Easier? /blog/how-can-a-book-printer-make-a-self-publishers-life-easier Mon, 03 Jun 2024 20:16:00 +0000 /?p=8095 So, you’ve poured your heart and soul into writing a book. Congratulations! Now comes the exciting prospect of getting your hard work printed and into the hands of readers. If you’re new to self-publishing, this task may seem daunting. That’s why it’s so important to work with a book printer that will make the printing...

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So, you’ve poured your heart and soul into writing a book. Congratulations! Now comes the exciting prospect of getting your hard work printed and into the hands of readers. If you’re new to self-publishing, this task may seem daunting. That’s why it’s so important to work with a book printer that will make the printing process smooth and worry-free.

Here’s how a printer can become your partner in your publishing success:

Navigation and Expertise

The world of printing can be full of unfamiliar terms and technicalities, especially for an author new to self-publishing. A good print sales representative can act as your guide, offering informative consultations to answer your questions and explain the printing process step-by-step before it begins.

From there, an experienced printing team will advise you on everything from paper selection and binding options to file formats and printing schedules. They can also help you navigate industry standards and ensure your book meets all the technical specifications for distribution. There are a lot of potential hiccups along the way when taking a book through the printing and distribution process – a quality printer can help you save time, avoid headaches and produce a high-quality, professional-looking book.

Quality Control

As an author, entrusting your book to a printer can feel like a leap of faith. For your peace of mind, a good book printer will work hand-in-hand with you to ensure a high-quality, error-free product. You will be given digital proofs of your book to fully review and approve before the print run begins. This is a very important step: pay close attention because mistakes are far less costly if caught at this stage rather than after printing is complete!ˇŻs Specifically, look for typos, errors in layout, trim marks and any other formatting before it’s too late.

Reputable printers use only high-quality materials and advanced printing technologies to ensure your book looks and feels professional. After all, this is your masterpiece – the final printed book should fill you with pride every time you pick it up.

Design and Layout Support

Don’t have design experience? No problem! Some printers offer design services and can recommend qualified design partners. This takes the pressure off you to create a print-ready file and ensures your book’s cover and interior layout are visually appealing and translate well to physical form. Aspects of book design to consider include page layout, typography, cover art and much more. All these factors can have a huge effect on how your book is perceived and whether it sells – if you’re not confident in your skills as a designer, consider leaving it to .

Inventory Management and Distribution

Once your book is fully printed and bound, the work isn’t done just yet – have you considered distribution? Many printing companies offer warehousing and fulfillment solutions, storing your books and shipping them directly to retailers or customers upon order. If you’re just getting started as a self-publisher, you may not have the space or time to handle storage and distribution. This frees you up to focus on marketing and promotion while letting the printer handle the logistics. Plus, an experienced printing company will be well-versed in mailing systems, ensuring your books get to their destinations as quickly as possible.

Cost Management and Flexibility

Budgeting is crucial for new publishers. Reputable printers understand this and offer a variety of printing options to suit your needs and budget. They’ll ensure you’re well informed of all paper, binding and finishing options to help you find the perfect specifications to fit your budget. Whether you choose a smaller print run for initial marketing or a larger quantity for wider distribution, an established book printer can provide competitive pricing and flexible solutions.

Building a Long-Term Partnership

Assuming you find the perfect printer, there’s a good chance your relationship won’t end after just a single project. If you plan on continuing to self-publish in the future, look for a company that values long-term relationships. ¶¶Ňő¶ĚĘÓƵ can become your trusted advisor, offering guidance and support as you grow your readership and write more bestsellers. An ongoing partnership ensures consistency and quality for all future book projects.

Partner With ¶¶Ňő¶ĚĘÓƵ for Self-Publishing Success

The printing process doesn’t have to be a struggle for new self-publishers. By partnering with a reputable book printer like ¶¶Ňő¶ĚĘÓƵ, you gain access to expertise, quality control and valuable support services. That way, you can focus on your passion – writing and publishing fantastic books, while the printer handles the technical aspects and ensures your book reaches readers quickly and in a professional and polished format.

Remember, a good printer is more than just a service provider; they’re your partner in bringing your literary vision to life. Contact ¶¶Ňő¶ĚĘÓƵ today to learn more about our print and design services and to see for yourself why our family-owned printing company has been successful for over 87 years.

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Book Design Tips: How To Make Your Book Stand Out /blog/book-design-tips Fri, 24 May 2024 13:00:49 +0000 /?p=8058 Writing a book is a long and arduous process. Whether it’s a novel, a textbook or a coffee table book, it can take years to put together the contents of your book. And once all the copy has been written and edited, there’s still an important task at hand: design. Even though book design might...

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Writing a book is a long and arduous process. Whether it’s a novel, a textbook or a coffee table book, it can take years to put together the contents of your book. And once all the copy has been written and edited, there’s still an important task at hand: design. Even though book design might not seem that important, it can make the difference between a book that sits on shelves and one that is begging to be picked up and read.

This blog will provide an overview of basic book design and how it can help create an eye-catching, easy-to-read book.

Typography: The Art of Choosing the Perfect Font

Typography determines how the words of your book will appear on the page. This includes the font choice and font size for body text and headers. When choosing a font for body text, we recommend something easy to read, like a serif or sans serif font. Serif fonts, like Times New Roman and Garamond, use serifs, which are small lines on the ends of letters. Serif fonts tend to have a more classic, formal look. Sans serif fonts, on the other hand, lend more of a casual vibe to your body text. Arial and Helvetica are popular examples of sans serif fonts. There’s a little more flexibility when choosing header fonts since they don’t require the same level of readability as body text. However, it’s important that your font choices remain consistent across the book – don’t switch it up halfway through the book.

You’ll enjoy the most freedom when choosing a font for your book title as it appears on the cover. While it still needs to be readable, this is where you can choose a font that contributes to your overall cover design (more on this later).

The other important consideration in typography is font size. Body text that’s too small will be difficult to read, while a large font will require more paper. 10-12 pt. font is usually a good target range for body text; headers tend to be a bit bigger.

Page Layout: Crafting a Reader-Friendly Experience

Page layout can be just as much of a boon to readability as typography. The main considerations when designing page layout are margins, spacing and subheadings, to name a few. Margins, or the amount of blank space between the edges of the page and where the text begins, have a big impact on readability and the overall look of your book. Similarly, the spacing between paragraphs and individual lines of text can make or break the overall look of your page. With margins and spacing, it’s important to find the right amount of space so your copy is readable without looking sparse.

Cover Design 101: Creating a First Impression that Sells

Your book cover is like a movie trailer – it has seconds to grab a reader’s attention and convince them to dive into your story. So, how do you craft a cover that sells? Let’s break it down:

Understanding the Cover’s Role

Grab the Reader’s Attention: In a crowded bookstore or on a busy online platform, your cover needs to be an instant eye-catcher. Bold colors, intriguing imagery, and a clear focal point are all essential for making that initial connection. For a coffee table book, choose an especially nice photograph that sums up the book’s overall theme.

Communicate the Genre: A well-designed cover subtly conveys the genre of your book. Think dark, suspenseful tones for a thriller, or sweeping landscapes and fantastical creatures for a fantasy novel. The cover art should prime the reader for the kind of experience they can expect from your book.

Intrigue without Spoiling the Surprise: Don’t give away the entire plot on the cover! Instead, use symbolism, imagery or evocative settings to pique the reader’s curiosity and leave them wanting more.

Cover Design Elements

Now that you understand the cover’s role, let’s get into the nitty-gritty of design elements:

Focal Point: Every cover needs a central element that draws the eye in. This could be a powerful image, a symbolic object or even a well-designed title.

Imagery: Genre Conventions & Choices:

  • Genre Specifics: Consider genre conventions. Romance covers often feature couples or symbolic objects like roses. Sci-fi and fantasy can embrace spaceships, futuristic cities or fantastical creatures.
  • Photos vs. Illustrations: Photos can lend a realistic feel, while illustrations allow for more creative freedom to match your unique story. A textbook or other piece of non-fiction may benefit from a photographic cover to help convey its informative tone.

Title and Author Treatment:

  • Font Matters: Choose a bold, eye-catching font for your title. Consider the genre when selecting fonts – a whimsical script might work for a children’s book, while a bold sans-serif font could be more fitting for a thriller.
  • Size and Hierarchy: The title should be the most prominent element, followed by the author name and any subtitles.

Color Scheme: Colors are powerful! Use color psychology to your advantage. Warm colors like reds and oranges can evoke excitement or energy, while cool colors like blues and greens suggest calmness or mystery. Consider the overall mood you want to create and choose a color palette that reflects it.

Paperback vs. Hardcover

When designing your book, you’ll undoubtedly face an important decision; paperback or hardcover. Paperback books are cheaper to print and offer the benefits of being more lightweight and flexible than their counterpart. Hardcover books, on the other hand, are much more durable than paperbacks and tend to support more intricate designs and finishes, such as embossing, debossing and gold foil.

If you’re a fledgling author trying to make a name for yourself, a paperback may the the way to go – a lower price means a lower barrier of entry for your potential readers, who may be more willing to take a chance on a cheaper paperback. However, if you’re designing a textbook or coffee table book, hardcover is likely the safer bet – it will fare better against years of being flipped open and browsed.

Choosing Your Paper: Essential Specs for Your Book

Your paper choice will determine how your book feels to its readers. Lighter paper is generally more budget-friendly and takes some of the weight out of the book – it may be appropriate for a particularly long or large book, like a textbook or encyclopedia. Heavier paper, obviously, will weigh more. Along with that extra weight comes enhanced durability, as the pages will be less likely to rip and tear with repeated use.

After choosing the paper, you’ll likely be presented with coating options. Paper coatings are sort of like wood finishes; they can change the look and feel of your paper without affecting the text underneath. Particularly image-heavy books generally benefit from a glossy coating to make photographs pop, while novels tend to enjoy matte coatings for maximum readability.

Create an Outstanding Book With ¶¶Ňő¶ĚĘÓƵ

Now that you’ve learned what goes into designing a book, why not put it into action? ¶¶Ňő¶ĚĘÓƵ’s state-of-the-art printing facilities are renowned for creating stunning, high-quality books with a wide variety of paper, binding and finishing options. Our skilled employees can help you take your book project from design to print, resulting in a book that matches your vision. Ready to get started? Get in touch with us today!

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The Basics of Book Printing: How Books Are Made /blog/basics-of-book-printing Fri, 17 May 2024 15:46:20 +0000 /?p=8034 Have you ever wondered how your favorite novel or textbook goes from an initial concept to the finished product in your hands? The journey from idea to bookshelf requires the experience and talent of many different people using high-tech equipment and software. This blog will dive into the process of printing a book, from the...

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Have you ever wondered how your favorite novel or textbook goes from an initial concept to the finished product in your hands? The journey from idea to bookshelf requires the experience and talent of many different people using high-tech equipment and software.

This blog will dive into the process of printing a book, from the initial design process all the way to binding and packaging.

The Book Design Process

After a book is written and edited, there’s still work to be done before it can be taken to print. The author must make some decisions about how the book will ultimately look and feel. These decisions are usually the result of discussions between the author and publisher, and determine factors like cover design, size and typography, in addition to print-specific decisions like page layout, paper weight and binding.

It should come as no surprise, but book cover design is an important way to draw in potential readers. For that reason, authors and publishing companies put a lot of time and effort into designing the perfect cover for a book, usually by working with a skilled graphic designer.

Getting Started With Prepress

Once design details are finalized, the book’s publisher sends the files and specifications to the printer to begin the prepress process. Assuming the printer uses a non-inkjet printing method, like web or sheetfed, they will then begin the process of creating plates. Plates are made of laser-etched, recyclable aluminum and are used to transfer ink onto paper.

During the prepress stage, the book’s printer will identify and address any issues with the publisher’s design files before providing a digital proof. It’s up to the author and/or publisher to approve this proof before the official print run begins.

Printing Methods: Web or Sheetfed?

Now, let’s explore two major printing methods: web and sheetfed.

  • Web Printing: Imagine giant paper rolls feeding a high-speed machine. Web presses excel at churning out large quantities of books efficiently. They use a continuous sheet of paper, known as a web, printing each color (usually CMYK – Cyan, Magenta, Yellow, and Black) in separate units. Efficient printing of large runs is where web printing really shines.
  • Sheetfed Printing: Picture individual sheets being precisely fed into the press. While still an efficient printing method, sheetfed printing prioritizes quality over speed. It’s ideal for books demanding sharper details and perfect color reproduction and is often used for projects with intricate designs or photographs. Sheetfed presses are generally slower than web presses but can still handle substantial print runs.

Putting It All Together: The Binding Process

Once all the pages of the book are printed, it’s time to assemble the final product in a process known as binding. The binding process involves the following steps:

Folding and Collating: Those printed pages are meticulously folded and arranged in the correct order, forming signatures. Signatures are usually a group of 4-64 pages and are the basic building blocks of the book.

Binding: Signatures are brought together using various binding methods like gluing, stitching or sewing, depending on the publisher’s specifications. Quality binding ensures the longevity of the book. After being bound together, the stack of pages is known as a book block.

For information about the various types of book bindings, read our free Binding Basics ebook.

Trimming: The book block is then fed through an inline three-knife trimmer, a sort of high-tech guillotine designed for large stacks of paper used to trim the three unbound edges of the book block to the final trim size. The excess paper trimmings are collected and recycled.

Cover it Up: After being trimmed to the correct size, the book block is attached to the cover. There are two major cover options commonly used for books, including casebound (hardcover) and paperback (softcover). The cover board used in casebound books can be wrapped in a variety of materials for a unique finish, such as leather, cloth or paper, before the design is applied.

Out the Door: Packaging and Shipping

After making it through the binding process, the books are ready to head to their final destination! The finished books are carefully packaged in boxes and shipped to the publisher (or directly to the customer if the printer is handling fulfillment). The books are now ready to be enjoyed!

Print Your Unique Book With ¶¶Ňő¶ĚĘÓƵ

A quality printer is the most important factor separating a good book from a great one. ¶¶Ňő¶ĚĘÓƵ has been a force in the printing industry for 87 years, and our experienced staff and cutting-edge equipment allow us to create beautiful, high-quality books with a wide variety of applications and features. ¶¶Ňő¶ĚĘÓƵ is ranked as the number three book printer in the United States and Canada. If you’re ready to partner with a quality book printer, get in touch with us today!

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The History of Book Printing: What Were the First Books Printed On? /blog/history-of-book-printing Fri, 10 May 2024 15:53:32 +0000 /?p=8017 Despite the advancement of digital media and other forms of technology, books still hold a vital place in our lives. Whether you’re reading for work, school or enjoyment, books are still relevant in 2024 for those seeking a tactile reading experience. Most readers are familiar with the various types of books that are widely available...

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Despite the advancement of digital media and other forms of technology, books still hold a vital place in our lives. Whether you’re reading for work, school or enjoyment, books are still relevant in 2024 for those seeking a tactile reading experience.

Most readers are familiar with the various types of books that are widely available today; textbooks, coffee table books, novels, etc. They’re printed on paper of various weights and bound with either a hard or soft cover. But how were the first ever books made? How were they bound, and what were they printed on?

This blog will dive into the history of book printing, from the very first books to the latest best-selling novels.

The Early Days of Bookmaking

In the beginning of their history, books were printed on a variety of materials, including fabric, papyrus, parchment, vellum and paper, depending on what was regionally available. However, it would take thousands of years before anything resembling a modern book would emerge.

Scrolls

Long before the invention of the printing press, the earliest form of “books” were scrolls; long stretches of papyrus (an early form of paper made from the papyrus plant) containing writing in columns. Unlike books, scrolls are not bound with multiple pages. Rather, the entirety of a scroll’s text is contained on a single sheet, and it is rolled up when not in use. Scrolls, while prevalent, had limitations. They were cumbersome to store and navigate, making them less than ideal for quick reference. The first uses of scrolls .

Wax Tablets

Wax tablets, generally made of wood and covered with a sheet of malleable wax, Wax tablets were often bound together in pairs so the contents could be closed off and protected and so the writers could benefit from the use of two wax surfaces. These wax tablets offered convenience from the fact that writing could easily be erased but lacked the writing space and permanence of scrolls. The tablets were simple to use; the writer would use a stylus to etch characters into the layer of wax, which could then be erased by using a flat, scraper-style tool.

Codices

Around the 1st century CE, a new format emerged: . This revolutionary invention, believed to have originated in the Roman Empire, consisted of individual sheets bound together at the spine, much more akin to a modern book. The codex offered significant advantages – it was far more portable, durable and user-friendly than scrolls.

Above all, the codex offered much more writing space than scrolls – a scroll long enough to hold the contents of an entire modern book would be incredibly heavy and difficult to use. The original codices were handwritten on papyrus or vellum, an early form of paper made from animal skin.

Woodblock Printing: The Dawn of Mass Production

Fast forward to China, where we find another crucial development in book history – woodblock printing. This method, dating back to the 2nd-5th century CE, involved carving characters onto wooden blocks, which were then used to press ink onto paper. This allowed for the reproduction of text in a standardized way, paving the way for the mass production of books.

Woodblock printing was initially used to print onto textiles, like linen or silk, but was later used on paper. , created using woodblock printing, is considered the world’s earliest dated printed book.

The Printing Press: Gutenberg’s Revolution

A huge development in printing technology was introduced in 15th-century Europe with invention of the printing press with movable type. Gutenberg’s system used individual, reusable letters that could be rearranged to create different words and pages. While the original Gutenberg press required much more time and labor than a modern printing press, his innovation dramatically increased printing speed and efficiency, leading to a surge in book production and literacy rates across Europe.

The first book printed on Gutenberg’s press was a bible, now known as the . Few copies of the Gutenberg Bible survived in the nearly six centuries since they were printed, and the handful that are still intact are highly sought after.

The Evolution of Book Printing

Gutenberg’s printing press wasn’t the end of the story. The evolution of book printing was just getting started. Over the centuries, book printing continued to evolve. Paper production improved, eventually leading to materials like papyrus and parchment being all but phased out. The improvement of paper also made books more durable and affordable.

Illustrations and decorative elements were incorporated, adding a visual dimension to the reading experience. Binding techniques were refined, resulting in the sturdy hardcovers and flexible paperbacks we know today.

On the press floor, modern printing presses are thousands of times more efficient than the original Gutenberg printing press. Modern web and sheetfed printing presses still emulate Gutenberg’s invention to this day, but have swapped individual letter plates for modern, laser-etched aluminum printing plates that are more efficient, cost-effective and environmentally friendly.

Modern Day Book Printing: Applications and More

Continued advancements in print technology led to invention of many specialty print applications, such as lithography, thermographic printing, embossing/debossing and much more. These applications, in conjunction with the many types of mass printing available today, mean that books are fully customizable and can be unique in every aspect. A professional book printing company has the capabilities to create gorgeous books that will last for years – all with a level of efficiency that the early pioneers like Gutenberg could only dream of.

The Enduring Power of the Book

From the earliest Egyptian scrolls to the first works of the printing press, books have endured for millennia, evolving to meet the needs of each era. The history of book printing is a testament to our enduring desire to share stories, knowledge and ideas. So, the next time you pick up a book, take a moment to appreciate the remarkable journey it took to reach your hands.

If you’re interested in taking the next steps to print your very own book, talk to the book printing experts at ¶¶Ňő¶ĚĘÓƵ. Our cutting-edge print capabilities mean we can meet and exceed your vision while staying within your timeframe and budget. Contact us today!

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