

In a time when digital transformation is at the forefront of nearly every industry, one may assume traditional printing methods are fading into the background. But for printers and publishers in 2025, offset printing is not only still relevant – it’s thriving. From large-scale magazine, book and catalog production to hybrid print strategies that combine the best of both offset and digital, offset printing continues to offer unique advantages that can’t be ignored.
Here’s why offset printing remains a smart, strategic choice – and how it fits into a modern print program.
Offset Printing: A Quick Refresher
Offset printing is a time-tested technique that involves transferring ink from a plate to a rubber blanket and then to the printing surface. This method has long been associated with high-volume, high-quality print production. While the setup process takes longer compared to digital printing, the per-unit cost drops significantly as the run length increases. This makes it an ideal choice for large print jobs where speed and cost-efficiency are top priorities.
When Offset Printing Shines in 2025
Despite advances in digital printing, offset remains a viable method in several scenarios:
1. Long Runs of Publications
When you’re printing thousands (or hundreds of thousands) of magazines, books or journals, offset is often the most cost-effective method. Setup and plate-making costs are spread over a large volume, drastically lowering the cost per piece.
Example: A professional association publishing a quarterly magazine for 150,000 members would likely benefit from offset printing. Not only does it keep costs down, but it also helps ensure a quick turnaround time.
2. High-Volume Catalog Printing
Product catalogs remain a critical marketing tool for retailers, manufacturers and wholesalers. While short-run catalogs or personalized versions may lean toward digital, larger runs are more efficient and cost-effective with offset.
Example: A national B2B retailer producing 500,000 copies of their seasonal catalog would use offset printing to maintain tight color control for product images and reduce printing costs over such a large quantity.
3. Color Precision and Consistency
Offset printing excels at producing high-quality, consistent color across large print runs. This matters especially when color accuracy plays a central role in the branding or presentation of content.
Example: A luxury cosmetics brand printing point-of-sale materials and product guides in high volumes would rely on offset to achieve the specific brand colors across all materials without variation.
4. Paper Flexibility and Specialty Finishes
Offset presses can accommodate a wider range of paper types and finishes than many digital presses. From ultra-glossy to textured stocks and specialty coatings, offset provides more flexibility for tactile, high-end pieces.
Example: A university printing its annual alumni donor report on a rich, uncoated stock with spot gloss accents can achieve the look and feel they want using offset methods.
Offset Printing in a Digital Age
Rather than viewing offset and digital printing as competitors, smart publishers and marketers today are using both to their advantage. Here’s how offset and digital printing work together in modern print strategies:
1. Short-Run Personalization + Offset Bulk Printing
Offset printing is ideal for the bulk of a project, while digital printing shines when you need versioned or personalized pieces layered on top.
Example: A health insurance company may print 100,000 plan booklets using offset for the core content. Then, they use digital printing to insert personalized cover letters or region-specific information based on the policyholder’s location.
2. Testing and Prototyping with Digital, Scaling with Offset
Before committing to a large print run, digital presses can be used to prototype or test different versions of a publication. Once the best version is finalized, offset takes over for the main production run.
Example: A consumer brand might test several versions of a catalog cover using digital printing to evaluate response rates. Once a winner is selected, they produce the final catalog in bulk via offset for maximum savings.
3. Digital Reprints Paired with Offset
Offset’s long-run efficiency doesn’t need to mean overprinting. In today’s hybrid model, print buyers often run an initial large batch offset and use digital for short-term or on-demand replenishment.
Example: A publisher prints the first 50,000 copies of a trade book offset, then fills additional orders digitally to replenish inventory without overprinting.
Efficiency and Sustainability in Offset
Offset printing has made major strides in becoming more sustainable and efficient, aligning with the environmental goals of many modern organizations.
Advances in plate-making, ink chemistry and press automation have minimized setup waste. Soy- and vegetable-based inks, along with FSC-certified paper, make offset a more environmentally responsible option.
Who Should Consider Offset Printing in 2025?
While digital printing has become the go-to for short runs, on-demand work and variable data projects, offset printing continues to offer unmatched advantages in many scenarios. You should consider offset if:
- You’re producing more than 2,500 pieces of a single version
- Color accuracy and consistency are critical
- You need uncommon paper stocks or specialty finishes
- You want to keep per-piece costs down on large runs
- You plan to combine offset with digitally printed components
Final Thoughts: Offset Still Delivers
Offset printing has stood the test of time for a reason. In 2025, it’s not a question of whether offset is outdated – it’s about how to best integrate it into your print strategy. For long runs, premium quality and overall cost efficiency, offset continues to be a smart and effective choice. And when paired with the speed and flexibility of digital printing, it becomes even more powerful.
So whether you’re a magazine publisher, a catalog marketer or a brand looking to produce stunning print materials at scale, offset printing deserves a prominent spot in your toolkit.
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* This article was developed with assistance from OpenAI’s GPT-4 large language AI model.